At Concept Racing we specialise in bespoke fabrications

Concept Racing’s high quality, hand made Charge Coolers and Intercoolers use lightweight, efficient cores and can be manufactured from your original sample intercooler, a drawing/sketch, photograph or even a cardboard template.

Intercoolers can be made to almost any size and shape, with whatever tube sizes, fittings and mounts required. We use efficient, lightweight aluminium cores with excellent heat rejection properties built in the UK, USA and Australia. We can provide modern internally turbulated tube & fin cores or bar and plate. In modern tube & fin cores the tubes contain turbulators which create turbulent airflow inside the tube. This turbulence promotes greater heat transfer than in a hollow tube. The fins used in the core are hemmed & louvered, increasing strength and surface area contact to create additional heat rejection potential.

Our end tanks are hand made to produce a lightweight but strong end tank with far better heat rejection properties than heavy, thick walled cast and machined tanks. Our end tanks are designed to flow air across the core header plate to improve cooling by using the whole of the core. We are also able to re-core units to retain the original end tanks in some situations thereby retaining authenticity where possible.

We also manufacture Plenums. We offer an in house service for plenum and intercooler design including pipework. Pipework often incorporates Wiggins fittings (aerospace flexible tube connectors) allowing instant, reliable quick disconnection of rigid air or liquid tubing. These connectors are invaluable for race teams requiring fast engine & transmission changes and also for dynometer rooms.

We have created a Template to help get you started. (You will need Adobe Reader view the template. You can download it free Here). Just print it out, add your dimensions, draw on your pipework and mountings and then email or fax it to us.

Concept Racing specialise in bespoke/one-off parts, as well as small production runs.

Contact by Email, Phone, fax or post to discuss in more detail.

In the gallery above is a selection of bespoke charge coolers, intercoolers and plenums made at Concept Racing.

At Concept Racing we specialise in bespoke motor sport racing fabrications including Air System – Charge Coolers, Intercoolers & Plenums.

We manufacture a wide range of high quality components for the motorsport industry from drawing, pattern, photograph or even a cardboard box mock up. We also work on cars brought “in house”. We will have a go a most things and are often contacted to help solve problems or make parts that people are struggling to replace. Below are some examples of our work & expertise. There are many more examples in the Galleries on our website. We specialise in one offs & small batch runs and aim to provide a friendly & reliable service. We also provide a range of off the shelf products through our Online Shop.

Bob Hall began his career making aluminium bodywork and plumbing solutions for historic sports cars. Over the last 25 he has worked on some of the most prestigious race cars ever built, from Maserati 250Fs, Lotus Grand Prix cars, Rolls Royce and Aston Martin to current Formula 1 engined hill climb cars and 24 hour Le Mans cars. Over this period of time he has gained vast experience in a multitude of areas within the Motorsport Industry. Bob has an unparalleled attention to detail combined a passion for creation and skilled craftsmanship.

Clare Daniels joined the Concept Team in 2006 and is involved in all aspects of the business. Clare is a skilled fabricator who has been at Bob’s side for the last 24 years. Over this time Clare has gained an in depth knowledge of dry sump tank manufacture and design, high performance aluminium heat exchangers and fuel tanks. Clare is the main point of contact at Concept and will do everything possible to provide you with a friendly, knowledgeable and reliable service.

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Charge Coolers Intercoolers and Plenums